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Reducing Floor Maintenance Costs while Improving ESD Performance


by Rick Cardinale, Bird Electronic

Bird Electronic, founded in 1942 by J. Raymond Bird, soon became a leader in radio frequency instrumentation. Today, Bird also has moved into digital instrumentation test equipment.

With the development of digital instrumentation came the increased need for controls to prevent ESD events. Improving ESD protection has been an ongoing process since the late 1980s. In 1997, the company determined that an automated PCB production line would be installed and that the entire manufacturing area should be protected against ESD.

This decision led to an evaluation of ESD protective flooring. In 1998, 20,000 square feet of conductive floor tile were installed in the main production area. To help brighten the area, white tile was selected. The floor resistance measured less than 1.0 × 10^6 ohms.

High-Cost Maintenance

A bright, high-gloss appearance was part of the selection criterion for the floor. While the electrical properties were unchanging, by 1999, the floor was starting to dull. It was being maintained like a regular tile floor. No waxes or finishes were used; however, the tile manufacturer did recommend using buffing pads.

After consulting with the tile manufacturer and the installer, maintenance was increased to sweeping clean and damp mopping two times per week and buffing once per month. Monthly floor maintenance was $1,700 per month, a $20,400 annual expenditure.

In late 1999, the maintenance schedule was modified to add more buffing since this was the only way to keep the floor shiny. The floor now was swept and damp mopped weekly and buffed twice per month. The floor was clean and shiny, but the cost went up 41% to $2,400 per month, a $28,800 annual expenditure.

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